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Medical Device Manufacturer

Medical Device Manufacturer* Achieves (nearly) 100% Yield In Their Assembly Process and Moves to Mass Production Thanks to Plasma Cleaning Solution.

*Anonymous for privacy purposes


  • Making highly specialised medical equipment which involved glueing rubber lining materials onto plastic.

  • Had tested various glueing processes which were not working without plasma.

  • Zero tolerance for failure in the final product and the current process could not meet the (nearly) 100% yield requirements. 

  • The assembly process for devices was not working and needed to install a plasma solution.


  • Achieved very close to 100% yield target.

  • Fully functioning and qualified assembly process, including plasma.

  • Able to move forward into mass production of devices and the next stage of trials.


The Process:

  1. Evaluation study to prove the recipe and treatment. This took more than a year of testing and trials to achieve the right recipe.

  2. Delivered and installed a batch plasma cleaning system which was sufficient for customers' small volume of production.

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