Advanced Plasma Cleaning Solutions for PCB Manufacturing
Enhancing Durability and Cleanliness in PCB Manufacturing
In PCB manufacturing, plasma cleaning technology addresses critical challenges in bonding and surface preparation. It ensures reliable adhesion for conformal coatings and improves the cleanliness of PC boards before soldering and assembly processes.
Plasma Solutions for PCB Manufacturing Needs
Plasma Prior to Conformal Coating
Conformal coating is a protective thin film applied to PC boards to safeguard them from atmospheric agents, corrosion, and other environmental factors. Plasma cleaning offers:
Improved Adhesion: Cleans and activates PC board surfaces for stronger bonds with conformal coating chemicals.
Prevention of Delamination: Ensures uniform adhesion, eliminating delamination issues.
Versatile Application: Supports both inline and batch systems, depending on production needs.
Pre-Cleaning Before Soldering or Coating
Flux residues and contaminants left from wet cleaning processes can hinder bonding during soldering or coating applications. Plasma cleaning provides:
Enhanced Cleanliness: Removes thin films of dirt and residues that remain after wet cleaning.
Optimal Bonding Results: When combined with wet cleaning, delivers the highest levels of cleanliness and bonding reliability.
Cost-Efficiency for High-Value Products: Adds value for high-end PCB production, ensuring quality and performance.
Recommended Plasma Cleaning Systems
For PCB manufacturing, our plasma cleaning systems ensure flexibility and reliability for diverse production needs:
QML-CI Inline System: Ideal for high-volume production with streamlined efficiency.
Eon Batch System: Suitable for smaller volumes and intricate cleaning requirements.
Juno Batch System: Provides additional capacity for larger or more complex boards.
Optimizing Processes with Measurable Success
Our plasma cleaning solutions deliver measurable results that enhance medical device manufacturing:
Improved Bonding:Â Stronger adhesive performance post-treatment.
Process Monitoring:Â Measure key parameters like surface tension before and after treatment to ensure process reliability.
Cost Efficiency:Â Reduce material waste by improving quality and avoiding non-conforming parts.
Why Plasma Cleaning?
While plasma cleaning doesn’t add features to your product, it ensures better manufacturing outcomes:
Enhanced product quality.
Reduced defects and higher reliability.
Cost savings from fewer discarded parts.
Request a Consultation to explore how plasma cleaning can elevate your battery manufacturing processes.